Calendering is what makes these thin gauges possible. Rather than extruding a thick slab and machining it down, the polymer is drawn between heated precision rollers, producing flat stock in even, repeatable thicknesses with a smooth surface on both faces and far less locked-in stress than a sawn slice of plate. Stock runs from 1/32" to 1/4" in ten gauges and sheet sizes from 12"x12" up to 24"x48". Above 1/4", extruded Delrin® 150 plate is the right product.
Thin calendered acetal is the workhorse for parts cut, punched or die-stamped rather than machined: washers, shims, spacers, thrust and wear faces, gaskets, insulating pads, seal backups, slide strips and low-friction liners. The flatness and consistent gauge matter most in stacked or sealing assemblies, where a few thousandths of variation across a sheet shows up as a leak or a bind. It shears and punches cleanly at these thicknesses, and the low moisture pickup of acetal keeps parts on-size in wet service.
Acetal homopolymer - highest strength and hardness in the acetal family
Tensile strength 11,000 psi at yield, Rockwell M94 hardness
Tensile modulus 350,000 psi for stiff parts under load
Dynamic coefficient of friction near 0.2 running dry against steel
Fatigue resistant enough for snap fits and spring elements
Water absorption 0.25% in 24 hours, 0.90% at saturation
Long-term service 185°F, intermittent excursions to 300°F
Calendered thin sheet - punches, shears and die-cuts cleanly