The thin gauges are calendered - the modified PPE is drawn between heated precision rollers into flat stock of consistent thickness with a smooth finish on both faces, instead of being machined out of thick plate. Stock runs .040" to 1/8" in four gauges, in sizes from 12"x12" to 24"x48". For thicker sections, extruded TECANYL® plate is the correct product.
Thin calendered PPE is used where dimensional stability in water and good electrical properties matter more than outright strength: insulating washers and barriers, spacers, shims, gaskets, pump and valve components, water handling and metering parts, and electrical enclosure hardware. The material's near-zero moisture absorption is the reason it is chosen over nylon in wet or humid service, since parts hold size and stiffness where nylon would swell. Parts punch and die-cut cleanly at these gauges. Avoid chlorinated and aromatic solvents, which attack it.
Modified polyphenylene ether with only 0.07 percent water absorption
Electrical properties barely shift across humidity and temperature
500 V/mil dielectric strength and 2.7 dielectric constant at 60 Hz
Dissipation factor 0.0007 with 1 × 10¹⁷ ohm-cm volume resistivity
9,000 psi tensile strength at yield, 350,000 psi tensile modulus
Heat deflection 279°F at 66 psi, long-term service 220°F
UL 94 V-1 or V-0 depending on section thickness
Calendered thin sheet - punches, shears and die-cuts cleanly